Oral Liquid Filling Line
BRIEF INTRODUCTION
PRODUCT INTRODUCTION
The Oral Liquid Production Line comprises three essential components: the JKQXL Vertical Washing Machine, JKRX Hot Air Circulating and Sterilizing Tunnel, and JKKF-24 Oral Liquid Filling and Capping Machine. This line is specifically engineered for the production of pharmaceutical oral liquids, facilitating a full range of processes from initial washing to final labeling. Its design not only meets stringent GMP standards but also ensures flexibility and efficiency in production.
CHARACTERISTICS
JKQXL Washing Machine: This advanced washing machine employs ultrasonic cleaning in combination with independent water and compressed air spraying systems. Each washing medium is delivered through individual needles, eliminating the risk of cross-contamination. This ensures that the washed oral liquid bottles adhere to GMP standards, promoting product safety and integrity.
JKRX Hot Air Circulating Sterilizing and Tunnel: Utilizing a hot air flow mechanism, this tunnel effectively sterilizes and depyrogenates bottles. It features uniform heat distribution, achieving superior depyrogenation results. All electrical and pneumatic components are sourced from reputable international brands, ensuring high reliability and performance.
JKKF-24 Oral Liquid Filling and Capping Machine: This machine is equipped with a large starwheel for efficient bottle feeding. It features a reciprocating filling needle and a rotary pressing single capping knife, providing a high success rate for capping operations. Its adaptability makes it suitable for various bottle types and sizes.
JKQXL VERTICAL ULTRASONIC WASHING MACHINE
MAIN APPLICATION
Designed for internal and external cleaning, the JKQXL machine is suitable for 1-50 ml vials, ampoules, and oral liquid bottles.
CHARACTERISTICS
The machine utilizes a vertical gyration structure, employing a manipulator for clamping and overturning bottles. The ultrasonic cleaning process is enhanced by alternating jets of water and airflow, ensuring thorough cleaning of containers. Key features include:
Circulating water and compressed air that are independently introduced into each bottle, preventing cross-contamination and conserving resources.
Energy-efficient operation with minimal water and air loss, contributing to overall sustainability.
A transparent design that allows operators to observe the entire washing process, facilitating ease of operation and maintenance.
JKRX SERIES HOT AIR CIRCULATION AND STERILIZING TUNNEL
MAIN APPLICATION
This tunnel is primarily used for drying, sterilizing, and depyrogenating various types of bottles, including antibiotic tubes, molded bottles, ampoules, infusion bottles, and oral liquid bottles.
CHARACTERISTICS
The JKRX tunnel ensures that bottles are maintained at temperatures of ≥300℃ for at least 5 minutes to achieve effective drying, sterilization, and depyrogenation. It can function independently or be integrated with washing machines, filling machines, and capping machines to create a fully automated production line. Its tunnel structure consists of three sections: pre-heating, high-temperature sterilization, and cooling. The hot air laminar flow design guarantees excellent heat distribution and effective depyrogenation, with components sourced from leading international brands.
JKKF-24 ORAL LIQUID FILLING AND CAPPING MACHINE
MAIN APPLICATION
This machine specializes in the filling and capping of oral liquid bottles, ensuring high efficiency and accuracy.
CHARACTERISTICS
The JKKF-24 utilizes a mesh belt for bottle feeding and a rotary wheel for transfer. Its reciprocating filling needle tracks the bottle’s movement, ensuring precise filling. The capping knife operates via rotary pressing, achieving a high capping success rate. Key features include:
Automated processes for bottle feeding, filling, unscrambling caps, and capping, enhancing operational efficiency.
Flexibility in pump selection, allowing the use of metal, ceramic, or peristaltic pumps based on user requirements, ensuring compatibility with various liquid formulations.
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