Glass Bottle Syrup Filling Line
BRIEF INTRODUCTION
PRODUCT INTRODUCTION
The Glass Bottle Syrup Filling Line is an advanced system customized for efficient pharmaceutical syrup production. This line consists of several key components: the JKGP Turntable, JKQCX Rotary Cylinder Ultrasonic Washing Machine, JKRX Hot Air Circulating and Sterilizing Tunnel, JKGT Filling and Screw (Crimp) Capping Machine, and JKLT Vertical Adhesive Labeling Machine. It is designed for the handling of 20-500 ml round glass bottles, facilitating operations such as feeding, washing, drying, sterilizing, filling, capping, and labeling. The modular design allows for easy adjustments to accommodate various product sizes by simply changing the mold specifications, making it suitable for a wide range of applications in the pharmaceutical sector.
CHARACTERISTICS
JKGP Turntable: This component efficiently manages the storage and unscrambling of bottles, facilitating smooth feeding into the production line. Its design enhances workflow efficiency while minimizing manual handling.
JKQCX Rotary Cylinder Ultrasonic Washing Machine: Utilizing the principle of ultrasonic cavitation, this machine provides thorough cleaning of both the inner and outer surfaces of bottles. The dual cleaning system, which includes water and air injection, effectively removes particles and oils, ensuring that bottles meet stringent hygiene standards.
JKRX Hot Air Circulating and Sterilizing Tunnel: This tunnel employs a hot air flow mechanism to achieve uniform sterilization and depyrogenation. With precise temperature control, the system ensures effective treatment of each bottle. It features a tunnel structure divided into pre-heating, high-temperature sterilization, and cooling sections, all using hot air laminar flow for optimal heat distribution. All electrical and pneumatic components are sourced from renowned international brands, ensuring reliability and performance.
JKGT Filling and Capping Machine: This advanced machine utilizes a servo system and stainless steel pump for precise filling. The adjustable filling speed allows for gentle handling of liquids, reducing the risk of leakage and bubble formation. The screw capping feature includes a slipping unit to prevent damage to caps, while format changes are simple and quick, ensuring minimal downtime.
JKLT Vertical Adhesive Labeling Machine: Driven by a servo motor, this labeling machine offers clear coding and easy digit replacement. Its high-quality labeling capabilities ensure accuracy and efficiency, making it ideal for high-volume production.
JKGP Series Turntable
MAIN APPLICATION
JKGP Turntable: This turntable is particularly beneficial for the manual feeding and automatic organization of syrup bottles, enhancing overall operational efficiency in pharmaceutical manufacturing.
CHARACTERISTICS
The JKGP Turntable boasts a robust design that suitable for 30-500 ml round bottles, constructed from SS304 stainless steel to ensure durability and compliance with GMP standards.
JQCX Rotary Cylinder Ultrasonic Washing Machine: This washing machine is designed for both round and irregular bottles, suitable sizes from 2-500 ml.
CHARACTERISTICS
The cleaning process begins with ultrasonic, followed by a thorough rinse with tap water, purified water, and oil-free compressed air. An additional oil-free compressed air ensures that bottles meet production requirements. The mold specifications can be easily adjusted for different bottle sizes, providing flexibility across various product lines.
JKRX Hot Air Circulating Heating and Sterilizing Tunnel: This tunnel is essential for the drying, sterilizing, and depyrogenation of various bottle types, including antibiotic tubes, molded bottles, ampoules, infusion bottles, and oral liquid bottles.
CHARACTERISTICS
The machine maintains bottle temperatures of ≥300℃ for ≥5 minutes to ensure effective drying and sterilization. It can function independently or be integrated with washing machines, filling machines, and capping machines to create a fully automated production line. The tunnel's design optimizes heat distribution and effectiveness in depyrogenation, using components from reputable international brands.
JKGT Filling and Capping Machine: This machine is designed for liquid filling and capping in pharmaceutical, healthcare, and beverage industries.
CHARACTERISTICS
Utilizing single/dual rail feeding system, bottles are transferred via a conveyor belt. The machine employs piston pumps for accurate filling, and the use of a servo system ensures precise volume measurement. It is suitable for 30 mL to 500 mL bottles, with all contact parts made from SS316L stainless steel, meeting GMP compliance. Key features include no-bottle machine stops, automatic resumption when bottles arrive, and a cap handling system that prevents damage during capping. The machine also includes production quantity counting and alarm displays for operational efficiency.
JKLT Vertical Labeling Machine: This equipment is designed for labeling round bottles and objects in various industries.
CHARACTERISTICS
Controlled by a stepper motor or servo motor, the machine is equipped an imported touch screen for enhanced usability. It provides accurate labeling with minimal errors, ensuring high efficiency in production. An optional malfunction warning device can be integrated, allowing for real-time monitoring of production status and automatic record-keeping via a connected printer.
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