Ampoule Filling Line
BRIEF INTRODUCTION
PRODUCT INTRODUCTION
JKAFL Series Ampoule Washing-Sterilization-Filling-Sealing Linkage Line
The JKAFL series is designed to provide a comprehensive solution for ampoule processing in pharmaceutical manufacturing. This system integrates the JKQX series vertical ultrasonic washing machine, JKRX series hot air circulation sterilization tunnel, and JKAF series filling and sealing machine. Whether operated as a full line or individual units, it delivers high performance across all critical production stages, including water spray filling, ultrasonic washing, internal and external water and air flushing, preheating, drying, high-temperature sterilization to eliminate pyrogens, cooling, nitrogen flushing, preheating for sealing, and final sealing.
The JKAFL line is compatible with ampoules ranging from 1ml to 20ml, making it an ideal choice for a wide range of pharmaceutical applications that require precise washing, drying, pyrogen removal, filling, and sealing processes.
CHARACTERISTICS
Vertical Ultrasonic Washing Machine: This machine uses advanced ultrasonic rough washing combined with circulating water, Water for Injection (WFI), and clean compressed air for alternate spraying and rinsing. It ensures optimal cleaning clarity and thorough removal of visible particles, meeting stringent standards for aseptic production. Each spray needle is dedicated to a specific cleaning medium, preventing cross-contamination. It is widely regarded as a leading choice for ampoule washing in the global market.
Hot Air Circulation Sterilization Tunnel: The JKRX sterilization tunnel employs the principle of hot air laminar flow and high-temperature sterilization, with a design that includes a preheating zone, high-temperature sterilization zone, and cooling zone. This tunnel is optimized for efficient drying, sterilization, and pyrogen removal, using a negative pressure sealing structure and innovative air flow technology for uniform thermal distribution. It is considered among the most advanced solutions for ampoule sterilization worldwide.
Filling and Sealing Machine: The JKAF series ampoule filling and sealing machine adopts a step-by-step bottle conveying system with precise positioning for filling, drawing, and sealing. Its design ensures a high sealing rate and accurate filling volume, making it an industry favorite for ampoule processing. The machine provides robust performance, ensuring consistent production quality and minimizing product loss.
Advanced Control System: The entire linkage line is equipped with a PLC control system and touch screen interface, supporting both integrated and standalone operations. The system runs with high stability, providing automated control over the entire process, reducing manual intervention, and enhancing production efficiency.
JKQX Series Vertical Ultrasonic Bottle Washing Machine
MAIN APPLICATION
The JKQX series vertical ultrasonic washing machine is designed for cleaning ampoule bottles in pharmaceutical production. It is also suitable for other small containers like vials and oral liquid bottles, providing thorough internal and external cleaning to ensure compliance with aseptic production standards.
CHARACTERISTICS
This vertical drum structure machine utilizes a mechanical hand, overturning mechanism, and needles for reciprocating tracking. It employs a combination of ultrasonic rough washing, WFI, and clean compressed air. The process involves three internal water washes, three internal air flushes, one external water wash, and one external air flush, ensuring a superior level of cleanliness. Its fixed needle design for each cleaning medium ensures no cross-contamination, making it ideal for aseptic environments. The machine is known for delivering excellent results in cleaning cleaning effectiveness and visible substance removal, making it a popular choice in pharmaceutical manufacturing.
JKRX Series Hot Air Circulation Sterilizing Tunnel
MAIN APPLICATION
The JKRX series tunnel-type hot air circulation sterilizing tunnel is ideal for drying, sterilizing, and removing pyrogens from ampoule bottles in pharmaceutical production. It can also be used for similar containers such as vials and oral liquid bottles, providing a versatile solution for different sterilization needs.
CHARACTERISTICS
The JKRX series tunnel features a three-zone structure—preheating, high-temperature sterilization, and cooling. It utilizes hot air laminar flow and precise temperature control to effectively dry, sterilize, and depyrogenate containers. The unique negative pressure sealing structure and advanced air flow technology ensure consistent heat distribution, achieving reliable sterilization results. This makes it a top choice for manufacturers seeking dependable sterilization solutions for ampoules and similar products.
JKAF Series Ampoule Filling and Sealing Machine
MAIN APPLICATION
The JKAF series filling and sealing machine is specifically designed for filling and sealing ampoule bottles in pharmaceutical production, ensuring high accuracy and reliability in the filling and sealing processes.
CHARACTERISTICS
This machine uses a multi-station step-by-step bottle conveying system, which allows for precise positioning during filling and sealing. Its filling system, combined with nitrogen flushing before and after filling, ensures the protection of sensitive products from oxidation. The drawing and sealing mechanism provides a high sealing rate, making the machine ideal for high-quality ampoule production. Its stable performance and advanced design have made it a preferred solution for pharmaceutical manufacturers around the world.
GIVE US A MESSAGE