Infusion Bottle Filling Line
BRIEF INTRODUCTION
PRODUCT INTRODUCTION
The Infusion Bottle Filling Line is a comprehensive system designed for high efficiency in the pharmaceutical manufacturing process. It comprises key components: the JKGP Turntable, JKQCX Rotary Cylinder Ultrasonic Washing Machine, JKRX Sterilizing Tunnel, JKGS Filling and Stoppering Machine, JKZ Star Wheel Positioning Capping Machine, and JKLT Vertical Adhesive Labeling Machine. This versatile line is engineered to handle bottle sizes ranging from 20 to 500 ml, offering capabilities for feeding, washing, drying, sterilizing, filling, stoppering, crimping (screwing), and labeling. By simply changing the mold specifications, the line can accommodate various product types, making it suitable for diverse applications in the pharmaceutical industry while ensuring easy adjustments for different production requirements.
CHARACTERISTICS
JKGP Turntable: This component effectively manages the storage, unscrambling, and feeding of bottles into the production line, optimizing workflow and reducing manual handling. It is particularly efficient for organizing bottles in a continuous production process.
JKQCX Rotary Cylinder Ultrasonic Washing Machine: Utilizing the principle of ultrasonic cavitation, this machine ensures thorough cleaning of both the inner and outer surfaces of bottles. The dual cleaning method, combining water and air, effectively removes particles, oils, and contaminants, ensuring high standards of hygiene required for pharmaceutical production.
JKRX Hot Air Circulating Sterilizing Tunnel: This advanced sterilizing tunnel employs a hot air flow mechanism to achieve uniform sterilization and effective depyrogenation of bottles. With precise temperature control, it ensures that each bottle is treated uniformly, enhancing safety and efficacy. All electrical and pneumatic components are sourced from top international brands, guaranteeing reliability and performance.
JKGS Filling and Stoppering Machine: This machine incorporates a servo system with a stainless steel pump for highly adjustable filling speeds. It is designed to provide gentle filling, minimizing the risk of liquid leakage and bubble formation, which is crucial for maintaining product integrity. Its efficient design is especially suited for filling and stoppering bottles ranging from 30 ml to 500 ml.
JKZ Star Wheel Positioning Capping Machine: This versatile machine is capable of handling various cap types, including aluminum caps, screw caps, pilfer-proof caps, and press caps. Its adaptability makes it suitable for a range of materials and bottle types, ensuring secure capping that meets industry standards.
JKGP Series Turntable
MAIN APPLICATION
JKGP Turntable: This turntable is particularly beneficial for the manual feeding and automatic organization of liquid and infusion bottles in pharmaceutical settings, facilitating smooth transitions between different stages of production.
CHARACTERISTICS
The JKGP Turntable features a robust design that accommodates 30-500 ml round bottles. Constructed from SS304 stainless steel, it complies with GMP standards, ensuring durability and hygienic operation.
JKQCX Rotary Cylinder Ultrasonic Washing Machine: This washing machine is designed for cleaning both round and irregular bottles, with a capacity for sizes between 2-500 ml.
CHARACTERISTICS
The dual cleaning process begins with ultrasonic waves followed by a thorough rinse using two types of water and oil-free compressed air, ensuring bottles meet stringent production requirements. The mold specifications can be easily adjusted for different sizes, providing flexibility for various product lines.
JKRX Hot Air Circulating Heating and Sterilizing Tunnel：This tunnel is essential for drying, sterilizing, and depyrogenating a variety of bottles, including antibiotic tubes, molded bottles, ampoules, and infusion bottles.
CHARACTERISTICS
The machine ensures bottles are held at ≥300℃ for ≥5 minutes, effectively achieving the necessary drying and sterilizing processes. It can operate independently or be integrated with washing, filling, and capping machines for a fully automated production line. The tunnel structure includes three sections—pre-heating, high-temperature sterilization, and cooling—utilizing hot air laminar flow for optimal heat distribution and effective depyrogenation. All components are sourced from reputable international manufacturers.
JKGS Filling and Stoppering Machine：Ideal for liquid filling and stoppering across the pharmaceutical, healthcare, and beverage industries, this machine offers versatility and precision.
CHARACTERISTICS
With single/dual rail feeding system, the bottles are efficiently transferred via a conveyor belt. The machine employs piston pumps for accurate filling and pneumatic stoppering, ensuring high success rates. It is designed to handle bottles from 30 ml to 500 ml, and all contact parts with drug liquids are made from SS316L stainless steel, meeting GMP compliance. Additionally, it features no-bottle machine stops, production quantity counts, and alarm displays for enhanced operational efficiency. Options for adding a class 100 laminar flow hood and pre or post nitrogen filling are also available based on user requirements.
JKZ Star Wheel Capping Machine: This capping machine is engineered for flexibility, handling various materials and types of caps, including crimp screw and press caps.
CHARACTERISTICS
The machine includes a flip unit that allows for easy pressure adjustments, enhancing the sealing process. It features either a 3 or 4 knives sealing mechanism, designed with a compact and efficient structure that integrates seamlessly with other equipment. The stainless steel working table ensures compliance with GMP standards, while also providing functions such as no bottle machine stop, no cap machine stop, production quantity count, and alarm displays for effective monitoring of operations.
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