DPH260H Intelligent High Speed Roller-Plate ALU/PVC and ALU/ALU Blister Packing Machine

BRIEF INTRODUCTION

The DPH260H Intelligent High-Speed Roller-Plate Alu-Plastic / Alu-Alu Blister Packaging Machine (granted a National Invention Patent, Patent No. ZL 201010213970.1) is a specialized machine for blister composite sealing packaging of pharmaceuticals (tablets and capsules), food products, medical devices, health supplements, electronic components, and similar items, using aluminum (PTP) / plastic (PVC) materials. By adopting positive-pressure forming and roller-type heat sealing, the machine produces well-defined, rigid blisters and flat, uniform blister cards, ensuring high packaging quality and reliability.
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Standalone Machine Positioning

Independently performs blister packaging with aluminum (PTP) / plastic (PVC) composite sealing for pharmaceutical products (tablets, capsules), medical devices, and healthcare products, fully compliant with GMP requirements.


Applicable Packaging Types & Specifications

  • Packaging formats:

    • Alu / Plastic (PVC) blister packs

    • Alu / Alu (PTP) blister packs

  • Production capacity: 10,800 – 36,000 blisters/hour

  • Punching speed: 60 – 200 cycles/min

  • Feed stroke range: 20 – 100 mm

  • Maximum forming area: 260 × 280 mm²

  • Maximum forming depth: 10 mm

  • Standard blister size: 80 × 57 × 3 mm


Process Flow

Manual / automatic feeding → Machine process: mechanical forming → automatic feeding → sealing → punching → embossing → blister cutting → Discharge


Key Performance Parametersimage.png


Structure & GMP Design

  • Upgraded High-efficiency Heat-sealing System: Utilizes roller heat-sealing technology with small contact area to achieve higher sealing pressure and faster speed. The heat-sealing rollers are equipped with internal constant-temperature heating tubes and an air-cooling system, eliminating risks of water-cooling leakage and enhancing sealing stability.

  • Servo Step Cutting & Zero-adjustment Format Change: Front and rear step molds are fully servo-synchronized for consistent plate length and automatic alignment. Changing specifications requires only dial adjustment without replacing gears. Misalignment reduction can save approximately 400,000 units of material annually, and plates are automatically and orderly discharged for easy cartoning.

  • Automatic Lubrication & Comprehensive Fault Protection: Oil pump provides timed automatic lubrication during operation, reducing wear and extending service life. Multiple stoppage protections are included for missing PVC/aluminum foil, missing tablets, insufficient pressure, or over-temperature, with real-time fault display on the touchscreen for rapid troubleshooting.

  • High-precision Batch Numbering & Safety Enhancements: Supports multiple font options with strong and accurately positioned batch codes. PVC breakage alarms and emergency stop design improve mold change and commissioning safety. All product-contact parts are made of stainless steel and non-toxic materials, fully compliant with GMP standards.


Control System

  • Siemens PLC with color touchscreen supports at least 100 product recipes for fast product changeover

  • Compliant with 21 CFR Part 11, featuring audit trail functionality and batch record export in USB/PDF format to ensure full traceability

  • OPC UA interface reserved for integration with MES / LIMS systems


Utility Requirements

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Technical Parameters

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Specifications of Applicable Packaging Materials

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Dimensions

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