DPH260H Intelligent High Speed Roller-Plate ALU/PVC and ALU/ALU Blister Packing Machine
BRIEF INTRODUCTION
Standalone Machine Positioning
Independently performs blister packaging with aluminum (PTP) / plastic (PVC) composite sealing for pharmaceutical products (tablets, capsules), medical devices, and healthcare products, fully compliant with GMP requirements.
Applicable Packaging Types & Specifications
Packaging formats:
Alu / Plastic (PVC) blister packs
Alu / Alu (PTP) blister packs
Production capacity: 10,800–36,000 blisters/hour
Punching speed: 60–200 cycles/min
Feed stroke range: 20–100 mm (optional)
Maximum forming area: 260 × 280 mm²
Maximum forming depth: 10 mm
Standard blister size: 80 × 57 × 3 mm
Process Flow
Manual / automatic feeding → [Machine process: mechanical forming → automatic feeding → sealing → punching → embossing → blister cutting] → Discharge
Key Performance Parameters
Filling Inspection Camera
| Item | Specification | Remarks |
|---|---|---|
| Camera resolution | 2464 × 2056 pixels (5 MP) | Core indicator of inspection accuracy |
| Detection resolution | 7.5 pixels/mm | Reflects the system’s ability to detect missing tablets, damage, and foreign objects |
| Minimum field of view (FOV) | 350 × 200 mm | Determines blister inspection coverage and production adaptability |
| Detection accuracy | 10 / 15 / 25 / 35 / 50 / 75 / 100 μm | Adjustable |
| Detection speed | ≤ 3 m/s | — |
Structure & GMP Design
Upgraded high-efficiency heat sealing system:
Roller-type heat sealing technology with a reduced contact area delivers higher sealing pressure and faster operating speed. The sealing roller integrates constant-temperature heating elements with an air-cooling system, eliminating water-cooling leakage risks and ensuring stable sealing performance.
Servo step punching with zero-adjustment format change:
Front and rear step molds are fully servo-synchronized, ensuring consistent blister length and automatic registration. Format change requires only gear shifting, with no need to replace gears. Reduced misregistration can save approximately RMB 400,000 per year in material costs. Finished blisters are discharged in an orderly manner, facilitating downstream cartoning.
Automatic lubrication & comprehensive fault protection:
The lubrication pump automatically supplies oil at preset intervals during operation, reducing wear and extending service life. Multiple protection functions are provided, including alarms and shutdowns for missing PVC/aluminum foil, missing product, insufficient pressure, and over-temperature conditions. Fault locations are displayed in real time on the touchscreen for rapid troubleshooting.
High-precision batch coding & enhanced safety:
Supports multiple font options with strong embossing force and precise positioning. PVC break detection with alarm shutdown and emergency stop safety design enhance safety during mold change and commissioning. All product-contact parts are made of stainless steel and non-toxic materials, fully compliant with GMP standards.
Control System
Siemens PLC with color touchscreen
Supports at least 100 product recipes for fast product changeover
Compliant with 21 CFR Part 11, featuring audit trail functionality and batch record export in USB/PDF format to ensure full traceability
OPC UA interface reserved for integration with MES / LIMS systems
Utility Requirements
| Item | Requirement | Interface Standard |
|---|---|---|
| Power supply | AC 380 V, 50 Hz | Industrial plug |
| Cooling water | Flow rate ≥ 22 L/min, pressure 0.1–0.15 MPa | Quick coupling |
| Compressed air | Flow rate ≥ 0.5 m³/min, pressure ≥ 0.5 MPa | ISO 8573-1:2010 [1:3:2] |
Dimension
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