DPH260H Intelligent High Speed Roller-Plate ALU/PVC and ALU/ALU Blister Packing Machine

BRIEF INTRODUCTION

The DPH260H Intelligent High-Speed Roller-Plate Alu-Plastic / Alu-Alu Blister Packaging Machine (granted a National Invention Patent, Patent No. ZL 201010213970.1) is a specialized machine for blister composite sealing packaging of pharmaceuticals (tablets and capsules), food products, medical devices, health supplements, electronic components, and similar items, using aluminum (PTP) / plastic (PVC) materials. By adopting positive-pressure forming and roller-type heat sealing, the machine produces well-defined, rigid blisters and flat, uniform blister cards, ensuring high packaging quality and reliability.
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Standalone Machine Positioning

Independently performs blister packaging with aluminum (PTP) / plastic (PVC) composite sealing for pharmaceutical products (tablets, capsules), medical devices, and healthcare products, fully compliant with GMP requirements.


Applicable Packaging Types & Specifications

  • Packaging formats:

    • Alu / Plastic (PVC) blister packs

    • Alu / Alu (PTP) blister packs

  • Production capacity: 10,800 – 36,000 blisters/hour

  • Punching speed: 60 – 200 cycles/min

  • Feed stroke range: 20 – 100 mm

  • Maximum forming area: 260 × 280 mm²

  • Maximum forming depth: 10 mm

  • Standard blister size: 80 × 57 × 3 mm


Process Flow

Manual / automatic feeding → Machine process: mechanical forming → automatic feeding → sealing → punching → embossing → blister cutting → Discharge


Key Performance Parametersimage.png


Structure & GMP Design

  • Roller-type heat sealing technology with a reduced contact area delivers higher sealing pressure and faster operating speed. The sealing roller integrates constant-temperature heating elements with an air-cooling system, eliminating water-cooling leakage risks and ensuring stable sealing performance.

  • Front and rear step molds are fully servo-synchronized, ensuring consistent blister length and automatic registration. Format change requires only gear shifting, with no need to replace gears. Reduced misregistration can save approximately RMB 400,000 per year in material costs. Finished blisters are discharged in an orderly manner, facilitating downstream cartoning.

  • The lubrication pump automatically supplies oil at preset intervals during operation, reducing wear and extending service life. Multiple protection functions are provided, including alarms and shutdowns for missing PVC/aluminum foil, missing product, insufficient pressure, and over-temperature conditions. Fault locations are displayed in real time on the touchscreen for rapid troubleshooting.

  • Supports multiple font options with strong embossing force and precise positioning. PVC break detection with alarm shutdown and emergency stop safety design enhance safety during mold change and commissioning. All product-contact parts are made of stainless steel and non-toxic materials, fully compliant with GMP standards.


Control System

  • Siemens PLC with color touchscreen supports at least 100 product recipes for fast product changeover

  • Compliant with 21 CFR Part 11, featuring audit trail functionality and batch record export in USB/PDF format to ensure full traceability

  • OPC UA interface reserved for integration with MES / LIMS systems


Utility Requirements

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Technical Parameters

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Specifications of Applicable Packaging Materials

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Dimensions

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