Automatic Counting Machine
BRIEF INTRODUCTION
Standalone Machine Positioning
Designed to independently perform tablet/capsule counting & filling / cap sorting / capping operations, fully meeting GMP requirements for standalone production.
Applicable Packaging & Specifications
Container types: Vials / Oral liquid bottles / Plastic bottles
Filling range: 15 – 500 mL
Output: 12,000 bottles/hour
(Measured under operating conditions of 50 mL bottles with tablet products)
Process Flow
Manual or bottle unscrambler feeding → In-machine operations: Photoelectric counting & filling → Cap sorting → Servo-controlled capping → Rejection of non-conforming bottles → Bottle discharge
Key Performance Parameters
| Item | Specification | Remarks |
|---|---|---|
| Counting accuracy | ±0.2% | 8–16 track high-speed photoelectric counting with real-time verification |
| Qualification rate | ≥99.9% | OEE statistics, automatic rejection of missing or miscounted tablets |
| Changeover time | ≤30 minutes | Tool-free quick-change tracks and tooling |
| Noise level | ≤75 dB(A) | Measured at 1 m distance, soundproof enclosure design |
Structure & GMP Design
316L stainless steel frame, brushed finish with Ra ≤0.4 μm, featuring no hygienic dead corners.
Fully enclosed safety doors with tempered glass viewing windows; all sealing components are pharmaceutical-grade EPDM/PTFE.
Control System
Siemens PLC with 10" color HMI, supporting ≥100 recipe sets.
Full compliance with 21 CFR Part 11, including audit trails and USB/PDF batch record export.
Reserved OPC UA interface for seamless integration with MES/LIMS systems.
Utility Requirements
| Item | Requirement | Interface Standard |
|---|---|---|
| Power supply | AC 220/380 V, 50 Hz | Industrial plug |
| Compressed air | Oil-free and dry, 0.6–0.8 MPa | ISO 8573-1:2010 [1:3:2] |
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