PRODUCTS

HOME
PRODUCTS
Filling Line
Plastic Bottle Syrup Filling Line

Plastic Bottle Syrup Filling Line

BRIEF INTRODUCTION

The plastic bottle syrup production line is an automated GMP-compliant filling and packaging solution designed for liquid pharmaceutical products such as oral liquids and biological preparations. The line is composed of key equipment including the JKLP Bottle Unscrambler, JKGT-1 Filling and Screw Capping Machine, SR-6000A Aluminum Foil Sealing Machine, and JKLT Vertical Self-Adhesive Labeling Machine, enabling fully automated operations from bottle unscrambling, air rinsing, filling, screw capping, and aluminum foil sealing to labeling and cartoning. The complete line is suitable for 20–500 mL round plastic bottles and is also compatible with PET bottles, glass bottles, and oral liquid bottles. With a modular design and quick format changeover, it can flexibly meet varying product and capacity requirements. Under syrup filling conditions with 100 mL plastic bottles, the maximum output reaches 12,000 bottles per hour.

YouTube

Product Description Product Video Related News Download Information

Product Positioning

Designed to meet GMP-grade production requirements for oral liquid pharmaceuticals and biological products, covering the complete process of filling / capping / labeling / cartoning.

Applicable Packaging Type & Specifications

Packaging Type: PET bottles / glass bottles / oral liquid bottles
Fill Volume Range: 20 – 500 mL
Maximum Output: Up to 12,000 bottles/hour
(verified under 100 mL plastic bottles, syrup product conditions)
Parameters

Process Flow

Bottle infeed → Air cleaning (compressed air + vacuum dust removal, 16 blow–suction nozzles) →
Filling (±1% accuracy, servo-controlled piston pumps) → Capping (continuous rotary type with slip protection, acceptance rate ≥99%) → Labeling (accuracy ±1 mm) → Cartoning (up to 220 cartons/min)

Core Modules

Control System & Data Integrity

The entire line is controlled by a Siemens PLC with industrial touch-screen HMI, ensuring stable module coordination and easy operation. Sensors cover critical conditions such as missing bottles, missing caps, and line full status, guaranteeing safe and reliable operation.
The system supports multiple recipe presets and one-touch changeover, with automatic recording and export of operation logs and alarm history to meet GMP and audit traceability requirements.
MES integration interfaces (Modbus / OPC) are reserved, and an optional electronic batch record module is available to support digital production management.

Cleaning & Sterilization Strategy

Product-contact parts of the filling system support CIP (Clean-in-Place), achieving ≥99% cleaning coverage with no residual dead zones.
Buffer tanks, filling pumps, and valves are made of 316L stainless steel, fully compliant with GMP cleanliness requirements.
All modules are designed for easy disassembly, allowing efficient manual or in-place cleaning.