XWZ120 Horizontal Cartoner
BRIEF INTRODUCTION
Standalone Machine Positioning
Independently completes cartoning, leaflet folding, coding, and reject functions, meeting GMP requirements for standalone production.
Applicable Packaging Types & Specifications
Applicable Packaging Formats: [Blister packs (Alu-Plastic / Alu-Alu), vials, ampoules, small elongated regular items]
Carton Dimensions: (70–180) × (35–85) × (15–65) mm
Carton Weight: 300–350 g/m²
Insert Dimensions: (100–250) × (100–180) mm
Insert Paper Weight: 60–70 g/m²
Production Capacity: 30–120 cartons/minute
Process Flow
Manual / automatic feeding → [Machine process: carton picking → carton opening → leaflet folding → product loading → leaflet insertion → carton closing → discharge] → Palletizing
Key Performance Parameters
| Item | Specification | Remarks |
|---|---|---|
| Qualification rate | ≥ 99.9% | Based on OEE statistics |
| Changeover time | ≤ 30 minutes | Tool-free quick change |
| Noise level | ≤ 75 dB(A) | Measured at 1 m distance |
Structure & GMP Design
The machine frame is manufactured from 304 stainless steel plates and structural frames, fully compliant with GMP requirements and CE certified.
The equipment is equipped with fully enclosed safety guards and tempered glass viewing windows, ensuring safe operation while allowing clear process observation.
All product-contact parts and feeding hoppers are made of stainless steel and non-toxic materials. Sealing components are pharmaceutical-grade EPDM / PTFE, meeting pharmaceutical hygiene standards.
Control System
Siemens PLC with color touchscreen, recipe storage capacity ≥ 100 sets
Supports 21 CFR Part 11–compliant electronic records and audit trails, with batch records exportable via USB / PDF
OPC UA interface reserved for integration with MES / LIMS systems
Real-time fault display on the touchscreen, with built-in PLC help information for fast troubleshooting
Utility Requirements
| Item | Requirement | Interface Standard |
|---|---|---|
| Power supply | AC 380 V, 50 Hz | Industrial plug |
| Compressed air | Oil-free & dry, 0.5–0.7 MPa | Quick coupling |
| Air consumption | ≥ 0.15 m³/min | — |
GIVE US A MESSAGE