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Glass Bottle Syrup Filling Line

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Glass Bottle Syrup Filling Line

BRIEF INTRODUCTION

The Glass Bottle Syrup Filling Line is an advanced system customized for efficient pharmaceutical syrup production. This line consists of several key components: the JKGP Turntable, JKQCX Rotary Cylinder Ultrasonic Washing Machine, JKRX Hot Air Circulating and Sterilizing Tunnel, JKGT Filling and Screw (Crimp) Capping Machine, and JKLT Vertical Adhesive Labeling Machine. It is designed for the handling of 20-500 ml round glass bottles, facilitating operations such as feeding, washing, drying, sterilizing, filling, capping, and labeling. The modular design allows for easy adjustments to accommodate various product sizes by simply changing the mold specifications, making it suitable for a wide range of applications in the pharmaceutical sector.

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Product Positioning

Designed to meet GMP-grade production requirements for oral syrup pharmaceutical products, covering the complete process of bottle washing / filling / capping / labeling.

Applicable Packaging Type & Specifications

Packaging Type: Glass bottles for oral liquid products
Fill Volume Range: 60 / 90 / 120 mL
Maximum Output: Up to 12,000 bottles/hour
(verified under 120 mL glass bottles, syrup product conditions)

Process Flow

Bottle infeed → Cleaning (16 blow–suction nozzles, air pressure 0.5–0.6 MPa) →
Filling (accuracy ±1%) → Capping (8/10-head screw capping or roll-on capping, acceptance rate ≥99%) → Labeling (accuracy ±1 mm)

Core Modules

Module	Key Function	Main Configuration	GMP Highlights
Turntable	Bottle accumulation, unscrambling & conveying	Ø1200 mm POM turntable	Easy changeover, no bottle jamming
Air Rinsing Machine	Compressed air blow–suction cleaning	16 blow–suction nozzles, vacuum system	Oil-free air, clean production
Filling Machine	Servo-driven volumetric filling	16-head stainless steel pumps, servo system	Filling accuracy ≤±1%, SS 316L product-contact parts
Capping Machine	Continuous screw / roll-on capping	8–10 heads with automatic cap feeding	Servo torque control, no cap damage, capping rate ≥99%
Labeling Machine	Automatic self-adhesive labeling	Stepper / servo control, optional vision inspection	Labeling accuracy ±1 mm

Control System & Data Integrity

Central Control System: The entire line is controlled by a Siemens PLC as the main control unit, enabling synchronized operation of all machines.
Human–Machine Interface (HMI): Touch-screen interface with intuitive operation, supporting Chinese/English language switching.
Servo Control System: Both filling and labeling are driven by servo motors to ensure high-precision performance.
Intelligent Sensor Network: Multiple photoelectric sensors ensure no bottle–no filling / no capping / no labeling, cap-missing alarm, and automatic stop when the line is full.
Data Recording Functions: Supports filling volume statistics, operation log recording, and historical fault/alarm queries.

Cleaning & Sterilization Strategy

Key product-contact parts of the filling system are equipped with CIP (Clean-in-Place), achieving ≥99% cleaning coverage with residue ≤0.1 ppm.
Filter integrity testing is optional.
Applicable scenarios:
- Pre-sterilized bottles (no dry heat sterilization required on the line); or
- Non-clean glass bottles requiring water washing and subsequent sterilization off-line.

Utility Requirements

Item	Requirement	Interface Standard
Power Supply	AC 380 V ±10%, 50 Hz	Industrial connector
Purified Water	≥0.3 MPa, ambient temperature, USP <645>	Tri-clamp
Compressed Air	Oil-free & dry, 0.6–0.8 MPa	ISO 8573-1:2010 [1:3:2]

JKGP Series Turntable