Light inspection and leakage detection machine
BRIEF INTRODUCTION
Standalone Positioning
Independently completes appearance inspection, visible foreign matter inspection, and leak detection, fully meeting GMP requirements for standalone production.
Applicable Packaging & Specifications
Packaging Types: Vials / Ampoules
Filling Volume Range: 1 – 20 mL
Throughput: 36,000 containers/hour
(Verified under 2 mL ampoule, aqueous solution conditions)
Process Flow
Container Infeed → [Integrated Processes of This Unit: Surface Inspection → Internal Inspection → Leak Detection] → Qualified Discharge / Reject Separation
Key Performance Parameters
| Item | Specification | Remarks |
|---|---|---|
| Inspection Accuracy | ±0.1 % | High-resolution camera system |
| Acceptance Rate | ≥99.9 % | OEE-based statistics |
| Changeover Time | ≤30 min | Tool-free quick change |
| Noise Level | ≤75 dB(A) | Measured at 1 m |
Construction & GMP Design
304 stainless steel and anodized aluminum frame, surface finish Ra ≤0.8 μm.
Upper–lower separation between inspection zone and drive zone, ensuring easy cleaning and no cross-contamination.
Quick-release rotating container holders made of POM + ceramic inserts, with no exposed lubrication.
Control System
Dual industrial PCs (Windows 10) + Siemens PLC, with three-level user access management.
Automatic batch report generation with USB/PDF export.
OPC UA interface reserved for seamless integration with MES / LIMS.
Utility Requirements
| Item | Requirement | Interface Standard |
|---|---|---|
| Power Supply | 380 V, 50 Hz | Industrial plug |
| Compressed Air | Oil-free & dry, 0.6–0.8 MPa | ISO 8573-1:2010 [1:3:2] |
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